Strategy for Improving Rice Agroindustry Production Processes Based on Green Value Stream Mapping
Abstract
The rice agroindustry faces challenges due to high inefficiency and negative environmental impacts from excessive resource use. This study aims to improve production processes using Green Value Stream Mapping (GVSM) to reduce non-value-added activities and optimize natural resource usage. The research involves literature review, field observation, interviews, brainstorming, and expert opinions. The production process from seeds to distribution consumes 265 kWh of energy and 8 million liters of water, generates 10,532 kg of waste, and impacts 1.2 hectares of biodiversity. The study confirms that the GVSM strategy enhances operational efficiency and contributes to broader environmental sustainability. The research provides practical guidelines for rice agroindustry companies to implement more environmentally friendly and efficient production practices.
References
Andreazza de Freitas, G., Hernandes de Paula e Silva, M., & Aparecido Lopes Silva, D. (2024). Overall Lean and Green Effectiveness Based on The Environmentally Sustainable Value Stream Mapping Adapted to Agribusiness. International Journal of Lean Six Sigma. https://doi.org/10.1108/IJLSS-10-2023-0173
Asrol, M., & Purba, F. (2021, April). Supply chain green productivity improvement for sugar industry. In IOP Conference Series: Earth and Environmental Science (Vol. 729, No. 1, p. 012019). IOP Publishing. https://doi.org/10.1088/1755-1315/729/1/012019
Bag, S., & Pretorius, J. H. C. (2022). Relationships Between Industry 4.0, Sustainable Manufacturing and Circular Economy: Proposal of A Research Framework. International Journal of Organizational Analysis, 30(4), 864–898. https://doi.org/10.1108/IJOA-04-2020-2120
Banerjee, P., Chowdhury, M., Das, P., Nadda, A. K., & Mukhopadhayay, A. (2023). Biopolymers for CO2 capture. In CO2-philic Polymers, Nanocomposites and Chemical Solvents (pp. 289-320). Elsevier. https://doi.org/10.1016/B978-0-323-85777-2.00011-1
Batwara, A., Sharma, V., Makkar, M., & Giallanza, A. (2024). Impact of smart sustainable value stream mapping–Fuzzy PSI decision-making framework. Sustainable Futures, 7, 100201. https://doi.org/10.1016/j.sftr.2024.100201
Budihardjo, R., & Hadipuro, W. (2022). Green Value Stream Mapping: A Tool For Increasing Green Productivity (The Case of PT. NIC). Journal of Management and Business Environment (JMBE), 4(1), 1–19. https://doi.org/10.24167/jmbe.v4i1.4620
Chen, W. H., Yang, Y. M., & Chen, H. N. (2024). Determinants of Carbon Inventory and Systematic Innovation Methods to Analyze the Strategies of Carbon Reduction: An Empirical Study of Green Lean Management in Electroplating an Factory. Sustainability, 16(19), 8301. https://doi.org/10.3390/su16198301
Chernysh, Y., Chubur, V., & Roubík, H. (2024). Environmental Aspects of Biogas Production. Biogas Plants: Waste Management, Energy Production and Carbon Footprint Reduction, 155-177. https://doi.org/10.1002/9781119863946.ch8
Choudhary, S., Nayak, R., Dora, M., Mishra, N., & Ghadge, A. (2019). An integrated lean and green approach for improving sustainability performance: a case study of a packaging manufacturing SME in the UK. Production planning & control, 30(5-6), 353-368. https://doi.org/10.1080/09537287.2018.1501811
De Steur, H., Wesana, J., Dora, M. K., Pearce, D., & Gellynck, X. (2016). Applying Value Stream Mapping to reduce food losses and wastes in supply chains: A systematic review. Waste management, 58, 359-368. https://doi.org/10.1016/j.wasman.2016.08.025
Dewi, N., Noor, T. I., & Trimo, L. (2023). Keberlanjutan Agroindustri Penggilingan Padi Skala Besar di Kabupaten Subang, Jawa Barat. Analisis Kebijakan Pertanian, 21(1), 57–74.
Edtmayr, T., Sunk, A., & Sihn, W. (2016). An approach to integrate parameters and indicators of sustainability management into value stream mapping. Procedia Cirp, 41, 289-294. https://doi.org/10.1016/j.procir.2015.08.037
Efendi, E. (2016). Implementasi Sistem Pertanian Berkelanjutan dalam Mendukung Produksi Pertanian. Warta Dharmawangsa, 47. https://doi.org/10.46576/wdw.v0i47.231
Elemure, I., Dhakal, H. N., Leseure, M., & Radulovic, J. (2023). Integration of lean green and sustainability in manufacturing: a review on current state and future perspectives. Sustainability, 15(13), 10261. https://doi.org/10.3390/su151310261
Faulkner, W., & Badurdeen, F. (2014). Sustainable Value Stream Mapping (Sus-VSM): methodology to visualize and assess manufacturing sustainability performance. Journal of cleaner production, 85, 8-18. https://doi.org/10.1016/j.jclepro.2014.05.042
Fercoq, A., Lamouri, S., & Carbone, V. (2016). Lean/Green Integration Focused on Waste Reduction Techniques. Journal of Cleaner Production, 137, 567–578. https://doi.org/10.1016/j.jclepro.2016.07.107
Fontoura, L., de Mattos Nascimento, D. L., Neto, J. V., Garcia-Buendia, N., Garza-Reyes, J. A., Lima, G. B. A., ... & Meiriño, M. J. (2023). Real-time energy flow mapping: A VSM-based proposal for energy efficiency. Journal of Cleaner Production, 419, 137871. https://doi.org/10.1016/j.jclepro.2023.137871
Garza-Reyes, J. A., Romero, J. T., Govindan, K., Cherrafi, A., & Ramanathan, U. (2018). A PDCA-based approach to environmental value stream mapping (E-VSM). Journal of cleaner production, 180, 335-348.
Geissdoerfer, M., Savaget, P., Bocken, N. M. P., & Hultink, E. J. (2017). The Circular Economy–A New Sustainability Paradigm? Journal of Cleaner Production, 143, 757–768. https://doi.org/10.1016/j.jclepro.2016.12.048
Han, J. K., Kim, N., & Srivastava, R. K. (1998). Market Orientation and Organizational Performance: is Innovation a Missing Link? Journal of Marketing, 62(4), 30–45. https://doi.org/10.1177/002224299806200403
Hussain, S., Huang, J., Huang, J., Ahmad, S., Nanda, S., Anwar, S., Shakoor, A., Zhu, C., Zhu, L., & Cao, X. (2020). Rice Production under Climate Change: Adaptations and Mitigating Strategies. Environment, Climate, Plant and Vegetation Growth, 659–686. https://doi.org/10.1007/978-3-030-49732-3_26
Ikatrinasari, Z. F., Hasibuan, S., & Kosasih, K. (2018). The Implementation Lean and Green Manufacturing Through Sustainable Value Stream Mapping. IOP Conference Series: Materials Science and Engineering, 453(1), 012004. https://doi.org/10.1088/1757-899X/453/1/012004
Jamil, N., Gholami, H., Mat Saman, M. Z., Streimikiene, D., Sharif, S., & Zakuan, N. (2020). DMAIC-based approach to sustainable value stream mapping: towards a sustainable manufacturing system. Economic research-Ekonomska istraživanja, 33(1), 331-360. https://doi.org/10.1080/1331677X.2020.1715236
Kosdianti, L., Sunardi, D., & Ekonomi, F. (2021). Pengaruh Pelatihan terhadap Kinerja Karyawan pada PT. Satria Piranti Perkasa di Kota Tangerang. Jurnal Arastirma, 1(1), 141–150.
Nuraini, C., Darwanto, D. H., Masyhuri, M., & Jamhari, J. (2016). Model kelembagaan pada agribisnis padi organik kabupaten tasikmalaya. AGRARIS: Journal of Agribusiness and Rural Development Research, 2(1), 9–16. https://doi.org/10.18196/agr.2121
Pakdeenarong, P., & Hengsadeekul, T. (2020). Supply Chain Risk Management of Organic Rice in Thailand. Uncertain Supply Chain Management, 8(1), 165–174. http://dx.doi.org/10.5267/j.uscm.2019.7.007
Patriyansyah, E., Fausayana, I., & Indarsyih, Y. (2023). Pengaruh Modal dan Penjualan Terhadap Laba Usaha pada Usaha Penggilingan Padi Istri Soleha. Jurnal Akuntansi Dan Keuangan, 8(2), 16–28. https://doi.org/10.33772/jak.v8i2.79
Patten, J. (2010). Green Intentions: Creating a Green Value Stream to Compete and Win. Taylor & Francis.
Purbaningsih, Y., Helviani, H., & Nursalam, N. (2023). Risk of Rice Agroindustry Based on Supply Chain. International Journal of Economy, Education and Entrepreneurship (IJE3), 3(1), 115–131. https://doi.org/10.53067/ije3.v3i1.129
Rangotwat, A. A. (2018). Pengaruh Kemampuan Inovasi Produk Terhadap Kinerja Pemasaran: Peran Diferensiasi Produk (Studi Pada Industri Pangan Lokal Enbal Di Kabupaten Maluku Tenggara). Manis: Jurnal Manajemen Dan Bisnis, 2(1), 38–48.
Rhyner, C. R., Kohrell, M. G., Schwartz, L. J., & Wenger, R. B. (2017). Waste Management and Resource Recovery. CRC Press.
Tyagi, S., Choudhary, A., Cai, X., & Yang, K. (2015). Value stream mapping to reduce the lead-time of a product development process. International journal of production economics, 160, 202-212. https://doi.org/10.1016/j.ijpe.2014.11.002
Winarno, J., Wibowo, A., & Permatasari, P. (2024). Role of Stakeholders in the Development of Organic Rice Agribusiness in Karanganyar Regency, Central Java, Indonesia. IOP Conference Series: Earth and Environmental Science, 1364(1), 012031. https://doi.org/10.1088/1755-1315/1364/1/012031
Wiryawan, F. S., & Djatna, T. (2020). Value chain and sustainability analysis of fresh-cut vegetable: A case study at SSS Co. Journal of Cleaner Production, 260, 121039. https://doi.org/10.1016/j.jclepro.2020.121039
Yudiarini, N. (2011). Perubahan Pertanian Subsisten Tradisional ke Pertanian Komersial. DwijenAGRO, 2(1).
Zhu, X.-Y., Zhang, H., & Jiang, Z.-G. (2020). Application of Green-Modified Value Stream Mapping to Integrate and Implement Lean and Green Practices: A Case Study. International Journal of Computer Integrated Manufacturing, 33(7), 716–731. https://doi.org/10.1080/0951192X.2019.1667028
Copyright (c) 2024 Journal La Lifesci
This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.
