Quality Control of Paint Tube Products Using Six Sigma and FMEA Methods

Nasywa Shabrina Khunaifi; Moch. Tutuk Safirin

doi:10.37899/journallamultiapp.v6i1.1852

Nasywa Shabrina Khunaifi National Development University “Veteran” East Java, Industrial Engineering, Surabaya, Indonesia
Moch. Tutuk Safirin National Development University “Veteran” East Java, Industrial Engineering, Surabaya, Indonesia

DOI: https://doi.org/10.37899/journallamultiapp.v6i1.1852

Keywords: Quality Of Product, Six Sigma, FMEA, Defect Visual

Abstract

PT XYZ is facingproduct quality challenges, especially visual defects in 25 kg pail tubes such as unmold tubes, jetting tubes, and IML on overlapping tubes with unmold tubes reached 55%. This study aims to analyze the main causes of defects in paint tube products at PT XYZ. The methods used are Six Sigma and FMEA with secondary data from the type of 25 kg tube defects in the last 3 months, involving 15 samples with 3 types of defects. The results show that material, mold, machine, and human factors contribute to defects. The Six Sigma value is 3.36, which is below standard. Recommendations for quality improvement are given to reduce the defect rate, with the highest RPN being 240 for unmold tubes.

References

Anggraini, Y. N. (2021). Usulan Penerapan Metode Six Sigma Dan Theory Of Inventive Problem Solving (Triz) Untuk Upaya Mengurangi Produk Defect Pada Proses Produksi Core Board Paper (Studi Kasus: Pt. Papertech Indonesia, Subang).

Biazzo, S., & Bernardi, G. (2003). Process management practices and quality systems standards: Risks and opportunities of the new ISO 9001 certification. Business Process Management Journal, 9(2), 149-169. http://dx.doi.org/10.1108/14637150310468371

Dias, D., Peixoto, C., Marques, R., Araújo, C., Pereira, D., Costa, P., ... & Cruz, S. (2022). Production of microcellular lightweight components with improved surface finish by technology combination: A review. International Journal of Lightweight Materials and Manufacture, 5(2), 137-152. http://dx.doi.org/10.1016/j.ijlmm.2021.11.005

Fitriana, R., & Anisa, N. (2019). Perancangan Pebaikan kualitas produk baut dan sekrup menggunakan metode six sigma dan data mining di PT. A. Jurnal Teknik Industri, 9(1), 46-53. https://doi.org/10.25105/jti.v9i1.4786

Ghiyats, F., Saty, F. M., & Riniarti, D. (2020). Analisis Pengendalian Kualitas dalam Upaya Meminimalisasi Tingkat Kerusakan Produk Gula Rafinasi. Jurnal Agro Industri Perkebunan, 69-83 . https://doi.org/10.25181/jaip.v8i2.1319

Hernanda, S. B., & Winursito, Y. C. (2024). Pengaruh Metode Six Sigma Dan Fmea Terhadap Peningkatan Kualitas Produk Sandal UD. S. Kohesi: Jurnal Sains dan Teknologi, 2(9), 27-37. https://doi.org/10.3785/kohesi.v2i9.2516

Palange, A., & Dhatrak, P. (2021). Lean manufacturing a vital tool to enhance productivity in manufacturing. Materials Today: Proceedings, 46, 729-736. https://doi.org/10.1016/j.matpr.2020.12.193

Paulin, J., Ahmad, A., & Andres, A. (2022). Pengendalian Kualitas Proses Printing Kemasan Polycellonium Menggunakan Metode Six Sigma DI PT. ACP. Jurnal Mitra Teknik Industri, 1(1).

Putra, R. C. M. (2023). Defect Analysis Using Pdca (Plan-do-check-action) and Fmea (Failure Mode and Effect Analysis) on Cabinets of Up (Upright Piano)(Case Study: Final Check and Repair Up–Pt. Yamaha Indonesia) (Doctoral dissertation, Universitas Islam Indonesia).

Putri, I. N. S. (2019). Analisis Kegagalan Pada Proses Pengolahan Air Minum Ipam X Dengan Metode Failure Mode And Effect Analysis (Fmea) (Doctoral dissertation, Institut Teknologi Sepuluh Nopember).

Qamar, S. Z., Al-Hinai, N., & Márquez, F. P. G. (2024). Quality Control and Quality Assurance: Techniques and Applications. BoD–Books on Demand.

Ramadan, P., Syarif, A. A., & Ariani, F. (2022). Penerapan Metode Lean Six Sigma dalam Rangka Meningkatkan Kualitas Pelayanan di Perusahaan PT ID Express. JiTEKH, 10(1), 21-29. https://doi.org/10.35447/jitekh.v10i1.545

Safirin, M. T., Samanhudi, D., & Aryanny, E. (2023). Pemanfaatan teknologi packaging untuk meningkatkan kualitas dan keamanan produk pangan lokal. Jurnal Abdimas Peradaban, 4(1), 31-41. http://dx.doi.org/10.54783/ap.v4i1.21

Sugiharto, P. B., Furqon, E., & Kustiadi, O. (2023). Analisis Perbaikan Defect Pada Produk Bata Ringan Dengan Menggunakan Metode RCA (Root Cause Analysis) Pada Salah Satu Perusahaan Bata Ringan di Serang Timur. Jurnal Ilmiah Teknik dan Manajemen Industri, 3(1), 157-170. https://doi.org/10.46306/tgc.v3i1.66

Syamil, A., Danial, R. D. M., Saori, S., Waty, E., Fahmi, M. A., Hartati, V., ... & Haryadi, R. M. (2023). Buku Ajar Manajemen Rantai Pasok. PT. Sonpedia Publishing Indonesia.

Tapiero, C. (2012). The management of quality and its control. Springer Science & Business Media.

Usman, R., & Nanang, N. (2021). Kualitas produksi plastic moulding decorative printing metode six sigma failure mode effect analysis (fmea) kemasan cat plastik. Jurnal Teknologi, 13(1), 25-32. https://doi.org/10.24853/jurtek.13.1.25-32

Widiyawati, S., & Assyahlafi, S. (2017). Improving Cigarette Company Productivity Through Product Quality Control with the Six Sigma Method. JIEM, 2(2).

Widyarto, WO, Firdaus, A., & Kusumawati, A. (2019). Analysis of Quality Control of Packaged Drinking Water Using the Six Sigma Method. INTECH Journal of Industrial Engineering, Serang Raya University, 5(1), 17. https://doi.org/10.30656/intech.v5i1.1460

World Health Organization. (2024). Quality assurance of pharmaceuticals: a compendium of guidelines and related materials. Volume 2. Good manufacturing practices and inspection. World Health Organization.

Yusuf, M. (2019). Optimization of Defect Reduction in Polyprofilen-Based Furniture Products Using Six Sigma, FMEA, and Anova Methods to Improve Quality. JITMI, 2(2), 2685–6123.

Zulfiqar, S., Saad, A. A., Sharif, M. F. M., Samsudin, Z., Ali, M. Y. T., Ani, F. C., ... & Abdullah, M. K. (2021). Alternative manufacturing process of 3-dimensional interconnect device using thermoforming process. Microelectronics Reliability, 127, 114373. https://doi.org/10.1016/j.microrel.2021.114373